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Chemical process design and simulation: Aspen Plus and Aspen Hysys applications
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ISBN
9781119089117
Language
Eng
Shelf Location
TP155.7.H39 2019
Author
Haydary, Juma
Title
Chemical process design and simulation : Aspen Plus and Aspen Hysys applications
Publisher
New Jersey : Aiche Wiley , 2019
Description
xliv 391 p. : col. ill.; 28 cm.
Specific Type of Material
Book
Contents
Introduction to Computer-Aided Process Design and Simulation 31.1 Process Design 31.2 Process Chemistry Concept 41.3 Technology Concept 51.4 Data Collection 61.4.1 Material Properties Data 61.4.2 Phase Equilibrium Data 61.4.3 Reaction Equilibrium and Reaction Kinetic Data 61.5 Simulation of an Existing Process 61.6 Development of Process Flow Diagrams 71.7 Process Simulation Programs 71.7.1 SequentialModular versus Equation-Oriented Approach 91.7.2 Starting a Simulation with Aspen Plus 101.7.3 Starting a Simulation with Aspen HYSYS 111.8 Conventional versus Nonconventional Components 111.9 Process Integration and Energy Analysis 141.10 Process Economic Evaluation 14References 142 General Procedure for Process Simulation 152.1 Component Selection 152.2 Property Methods and Phase Equilibrium 252.2.1 Physical Property Data Sources 252.2.2 Phase Equilibrium Models 272.2.3 Selection of a Property Method in Aspen Plus 312.2.4 Selection of a Property Package in Aspen HYSYS 352.2.5 Pure Component Property Analysis 362.2.6 Binary Analysis 382.2.7 Azeotrope Search and Analysis of Ternary Systems 442.2.8 PT Envelope Analysis 472.3 Chemistry and Reactions 482.4 Process Flow Diagrams 53References 58Part II Design and Simulation of Single Unit Operations 613 Heat Exchangers 633.1 Heater and Cooler Models 633.2 Simple Heat Exchanger Models 663.3 Simple Design and Rating of Heat Exchangers 693.4 Detailed Design and Simulation of Heat Exchangers 723.4.1 HYSYS Dynamic Rating 743.4.2 Rigorous Shell and Tube Heat Exchanger Design Using EDR 763.5 Selection and Costing of Heat Exchangers 77References 824 Pressure Changing Equipment 854.1 Pumps, Hydraulic Turbines, and Valves 854.2 Compressors and Gas Turbines 884.3 Pressure Drop Calculations in Pipes 924.4 Selection and Costing of Pressure Changing Equipment 97References 995 Reactors 1015.1 Material and Enthalpy Balance of a Chemical Reactor 1015.2 Stoichiometry and Yield Reactor Models 1015.3 Chemical Equilibrium Reactor Models 1065.3.1 REquil Model of Aspen Plus 1085.3.2 Equilibrium Reactor Model of Aspen HYSYS 1085.3.3 RGibbs Model of Aspen Plus and Gibbs Reactor Model of Aspen HYSYS 1095.4 Kinetic Reactor Models 1105.5 Selection and Costing of Chemical Reactors 122References 1246 Separation Equipment 1256.1 Single Contact Phase Separation 1256.2 Distillation Column 1276.2.1 Shortcut DistillationMethod 1286.2.2 Rigorous Methods 1316.3 Azeotropic and Extractive Distillation 1366.4 Reactive Distillation 1416.5 Absorption and Desorption 1456.6 Extraction 1486.7 Selection and Costing of Separation Equipment 1506.7.1 Distillation Equipment 1506.7.2 Absorption Equipment 1516.7.3 Extraction Equipment 152References 1537 Solid Handling 1557.1 Dryer 1557.2 Crystallizer 1607.3 Filter 1627.4 Cyclone 1637.5 Selection and Costing of Solid Handling Equipment 166References 167Exercises - Part II 168Part III Plant Design and Simulation: Conventional Components 1738 Simple Concept Design of a New Process 1758.1 Analysis of Materials and Chemical Reactions 1758.1.1 Ethyl Acetate Process 1758.1.2 Styrene Process 1768.2 Selection of Technology 1768.2.1 Ethyl Acetate Process 1768.2.2 Styrene Process 1778.3 Data Analysis 1808.3.1 Pure Component Property Analysis 1808.3.2 Reaction Kinetic and Equilibrium Data 1818.3.3 Phase Equilibrium Data 1858.4 Starting Aspen Simulation 1888.4.1 Ethyl Acetate Process 1888.4.2 Styrene Process 1888.5 Process Flow Diagram and Preliminary Simulation 1888.5.1 Ethyl Acetate Process 1888.5.2 Styrene Process 193References 2009 Process Simulation in an Existing Plant 2039.1 Analysis of Process Scheme and Syntheses of a Simulation Scheme 2039.2 Obtaining Input Data from the Records of Process Operation and Technological Documentation 2059.3 Property Method Selection 2069.4 Simulator Flow Diagram 2079.5 Simulation Results 2089.6 Results Evaluation and Comparison with Real-Data Recorded 2089.7 Scenarios for Suggested Changes and Their Simulation 211References 21410 Material Integration 21510.1 Material Recycling Strategy 21510.2 Material Recycling in Aspen Plus 21610.3 Material Recycling in Aspen HYSYS 21910.4 Recycling Ratio Optimization 22310.5 Steam Requirement Simulation 23010.6 CoolingWater and Other Coolants Requirement Simulation 23210.7 Gas Fuel Requirement Simulation 233References 23711 Energy Integration 23911.1 Energy Recovery Simulation by Aspen Plus 23911.2 Energy Recovery Simulation in Aspen HYSYS 24211.3 Waste Stream Combustion Simulation 24411.4 Heat Pump Simulation 25011.5 Heat Exchanger Networks and Energy Analysis Tools in Aspen Software 253References 26112 Economic Evaluation 26312.1 Estimation of Capital Costs 26312.2 Estimation of Operating Costs 26612.2.1 Raw Materials 26712.2.2 Utilities 26812.2.3 Operating Labor 26912.2.4 Other Manufacturing Costs 27012.2.5 General Expenses 27012.3 Analysis of Profitability 27012.4 Economic Evaluation Tools of Aspen Software 27412.4.1 Economic Evaluation Button 27412.4.2 Economics Active 27512.4.3 Detailed Economic Evaluation by APEA 275References 278Exercises - Part III 279Part IV Plant Design and Simulation: Nonconventional Components 28313 Design and Simulation Using Pseudocomponents 28513.1 Petroleum Assays and Blends 28513.1.1 Petroleum Assay Characterization in Aspen HYSYS 28613.1.2 Petroleum Assay Characterization in Aspen Plus 28913.2 Primary Distillation of Crude Oil 29413.3 Cracking and Hydrocracking Processes 30713.3.1 Hydrocracking of Vacuum Residue 30913.3.2 Modeling of an FCC Unit in Aspen HYSYS 315References 31914 Processes with Nonconventional Solids 32114.1 Drying of Nonconventional Solids 32114.2 Combustion of Solid Fuels 32614.3 Coal, Biomass, and SolidWaste Gasification 32914.3.1 Chemistry 32914.3.2 Technology 33214.3.3 Data 33414.3.4 Simulation 33414.4 Pyrolysis of Organic Solids and Bio-oil Upgrading 34114.4.1 Component List 34114.4.2 Property Models 34214.4.3 Process Flow Diagram 34214.4.4 Feed Stream 34414.4.5 Pyrolysis Yields 34414.4.6 Distillation Column 34414.4.7 Results 344References 34615 Processes with Electrolytes 34715.1 Acid Gas Removal by an Alkali Aqueous Solution 34715.1.1 Chemistry 34715.1.2 Property Methods 35015.1.3 Process Flow Diagram 35115.1.4 Simulation Results 35315.2 Simulation of Sour Gas Removal by Aqueous Solution of Amines 35515.3 Rate-Based Modeling of Absorbers with Electrolytes 361References 36516 Simulation of Polymer Production Processes 36716.1 Overview of Modeling Polymerization Process in Aspen Plus 36716.2 Component Characterization 36816.3 Property Method 36916.4 Reaction Kinetics 37016.5 Process Flow Diagram
Subject
Chemical processes
Chemical engineering
Computer simulation
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Chemical processes
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Computer simulation
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